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PostPosted: Sun May 16, 2010 11:56 am 
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Hey guys, I am pretty sure my CV joint on the passenger side of my car needs to be replaced. My car has been making a clicking noise when I turn and it starts to vibrate when I am at higher speeds. I think this is what has been causing my car to make a noise when accelerating.

I found the part for 80$
CV joint

Anyone else ever replace this part??? It does not seem very hard to replace.

Thanks for any info!


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PostPosted: Sun May 16, 2010 1:20 pm 
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There's a link for the GM Service Manual in the upper right hand corner of the page.

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PostPosted: Sun May 16, 2010 1:35 pm 
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Do you know what it is called in the manual? Couldn't find it. Constant Velocity joint?


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PostPosted: Sun May 16, 2010 2:26 pm 
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Search by document #

Maybe this..
Document ID# 914062
2005 Pontiac Grand Prix (no 06)

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PostPosted: Sun May 16, 2010 2:54 pm 
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Here ya go

1. Remove Caliper and Brake Disc
2. Remove Two large strut bolts that connect the wheel assembly and strut ( this will allow you to turn the wheel assembly so you can remove the CV joint easily)
3. Once you have the CV joint free from the wheel assembly - You will need to pull on the CV joint as it will have a snap ring attached. A good tug with some force normally pulls it right out.
4. install new one - connect to wheel assembly - bolt the two Strut bolts back - Disc and caliper and your done.


NOTE: Check your bearing as a BAD CV joint will cause a bearing to fail. If the bearing has play then go ahead and replace or later on down the road the bad bearing will cause the new CV shaft to fail.

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PostPosted: Sun May 16, 2010 3:11 pm 
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Thanks GPcustom.

thanks for the help guys


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PostPosted: Sun May 16, 2010 3:14 pm 
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It's very easy to do. Probably be done in under an hour, but I've done it before, so once you do it once, it's easy to figure out.

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PostPosted: Sun May 16, 2010 3:21 pm 
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Note: I am not saying this is the best or easiest way to do this, but it has worked well for me.



Things you will need:

* Ratchet (3/8” drive is good)
* 15mm socket
* 8mm socket
* 13/16 socket for camber adjustment nut/bolt (heavy duty socket preferred)
* 36mm socket for axle nut (heavy duty socket preferred)
* 18mm wrench
* Long breaker bar or impact gun (1/2” drive is good)
* Hammer or small sledge hammer
* Medium or large size C-clamp
* Small block of wood (6”x12” is a good size)
* Flat head screwdriver
* Grinding wheel attachment for screw gun/drill or Dremel tool (may or may not be necessary)
* Rubber mallet (not absolutely necessary but it helps)
* Zip ties
* Lots of shop towels or rags
* New half shaft
* New CV boot clamp (note you must purchase this separate from your new shaft)
* Grease gun and approved CV joint grease or tube/can of CV joint grease
* CV boot clamp crimping tool
* Optional brake or parts cleaner



Removing the old shaft:

1. Raise front of vehicle and brace securely with jack-stands.
2. Remove tire.
3. With a 15mm socket, remove the 2 caliper slide pins.
Image

4. Pull the caliper towards you to compress the piston a bit, and then slide the caliper off the rotor.

5. Hang the caliper from the strut with zip-ties so it’s up and out of the way.
Image


6. Remove brake pads, being careful no to touch the surface.


7. With the 15mm socket, remove the 2 caliper bracket bolts and set aside the caliper bracket.
Image

8. Remove the brake rotor, being careful not to touch the surface.



9. Remove sway bar end-link nut, and then use the rubber mallet to push the bolt up and through the bushing.
Image

10. With 18mm wrench, loosen the tie rod end-link nut. Once, the nut starts to spin easily you will need to hold the bolt with and 8mm socket or wrench to keep it from spinning. See picture.
Image

11. Now use the rubber mallet to push the bolt out, if necessary.
Image

12. Using 36mm socket and impact gun or large breaker bar, remove the axle nut. The impact gun really works much better here, as it takes a while to get this nut off. If you don’t have an impact gun either have someone hold the opposing tire or lower the car on that side to keep the wheel from spinning.
Image


Alternate Method: I personally do not pull the strut bolts, but pull the ball joint instead. With this method you can move to step 16 and remove the axle from the hub by rotating the bottom instead of the top, it just depends on which way you find easier.


13. With a Sharpee marker clearly mark the position of both camber adjuster bolts. This will save you an alignment when you’re done.
Image

14. Using your 13/16 socket and impact gun or large breaker bar remove the 2 camber adjuster nuts.
Image


15. Now with a hammer knock the camber adjuster out of the strut. Do NOT try to screw it out, this is a splined bolt. Hit it hard, this is going to take a lot of force.
* Note: It is possible and even likely that you could deform the end of the bolt while trying to pound it out. This could prevent the nut from going back on later. But don’t worry; you can always grind it smooth again with your grinding wheel. A bench grinder would have been great at this point, but I didn’t have one.
Image

* Note 2: Also be sure to remember which bolt it the upper one and which is the lower one, or else you’ll be trying to figure out which is which by your markings!
16. Now pull the axle out of the hub. It should slide right out. You will probably have to play with the hub a bit to get the shaft all the way free.
Image


Alternate Method: The inner CV joint ends CAN be removed from the transmission so the CV axles can be completed on a bench rather than in the car, HOWEVER transmission fluid will leak from the transaxle, so have a pan ready if you choose this method.



17. Push the inner CV boot clamp off the boot using a hammer and screwdriver.
Image
18. Now pull the inner boot off of the inner carrier. I placed some shop towels under the shaft in case a lot of grease poured out. This is what you are left with.
Image

19. Thoroughly clean this inner housing so that no traces of any dirt or grease remain. If you’re picky you can use brake or parts cleaner for this. This is how it should look. Don’t forget to inspect the carrier for cracks or other signs of damage while it’s clean.
Image




Installing your new/rebuilt axle shaft



1. Fill the inner carrier with approved CV joint grease. A grease gun makes this easier.
Image

2. Pop the CV boot clamp off the new axle. Remove the new inner carrier and set aside for later.
3. Guide the new shaft into the inner carrier and insert outer shaft into the wheel hub.
Image

4. You want to make sure there is plenty of grease in the CV joint. So shoot a little more grease in, if necessary.
5. Slide inner CV boot over the grooves on the inner carrier. You should be able to feel when this is in place. The boot won’t want to move in or out easily.
6. Now wrap your new clamp around the assembled inner CV boot. It should be snug, but not tight yet. This is the type clamp I prefer. NAPA should carry these. I have problems with the fold-over type that Autozone sells.

Alternate Clamp: I personally don’t like these squeeze clamps as they can come loose over time. I personally use the fold over clamps that require a tension tool and lock into place.
Image

7. Tighten inner CV boot clamp using the crimp tool. You can rent these at Autozone. To make crimping easier you can use a pair of Channellocks on the tool. This makes it easy.
Image

8. Now finger tighten only the new axle nut that should have come with your new shaft.
9. Re-install the camber adjuster bolts, being sure to line your marks up. Hammer these in just a bit to get them started, but don’t hammer them in all the way.
10. Finger tighten only the 2 nuts onto the camber bolts
11. Re-install the tie-rod end-link and fingers tighten only the nut.
12. Now using a breaker bar or impact gun tighten the camber nuts all the way. This will pull the camber bolts all the way flush.
13. Tighten the tie-rod end-link nut to 18ft-lbs plus an additional 180-degree rotation.
14. Now tighten the axle nut using your 36mm socket. The book calls for 118ft-lbs.
15. Now re-insert your sway-bar end-link bolt into the bushings, and install and tighten the nut.
16. Put the rotor surface back on the hub.
17. Slide caliper mount bracket into place and install and tighten mount bracket bolts to 137ft-lbs.
18. Now drop in your brake pads (the one with the defined circle is the inner one).
Image

19. Using the C-clamp and the block of wood, compress the piston SLOWLY back into the caliper about halfway. This makes it easier to re-install the caliper.
Image
20. Now cut the zip-ties and slide the caliper back into position over the brake pads.
21. Clean caliper slide pins and coat them with caliper lube.
Image
22. Insert slide pins and tighten to 63ft-lbs.
23. Now re-attach the wheel and lower your car. You’re done!


Now for your core…



1. I’m assuming you want your core charge back, so let’s get the core ready for turn in. Slide the inner CV boot over the inner carrier that you didn’t use.
Image

2. No needs to use a clamp, I just turn mine in with a zip-tie! It’s going to get rebuilt anyways…
Image

A moderator may want to sticky this for future use :mrgreen:

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Last edited by rocket69GTP on Sun May 16, 2010 3:47 pm, edited 3 times in total.

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PostPosted: Sun May 16, 2010 3:32 pm 
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Do I really need a new CV boot clamp??


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PostPosted: Sun May 16, 2010 3:40 pm 
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No. You may need a puller to get the wheel hub off the end of the CV.. or a air chisel like I used..

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PostPosted: Mon May 17, 2010 12:52 am 
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I did this a few weeks ago, you need a 34mm socket for the axle nut, unless the 06 uses a different size.
I used this as a guide:
http://indygpc.net/viewtopic.php?f=27&t=8448

To the poster above, to separate the axle from the hub, remove the axle nut and hit the end of the axle with a mallet till it pops out. its as simple as that.

To the thread starter, forget rebuilding it, the whole piece is 70 bux from advance autoparts. Pop the old one out and pop the new one in. Make sure you hang the brake with some string, make sure you put a rug underneath the tranny upon axle removal as it will leak fluid, and you may need some damaged bolt sockets as the hub bolts are red loctited in and will fight you causing either the bolt or the socket to strip. thats all the advice i have for now..

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PostPosted: Mon May 17, 2010 6:35 am 
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When I bought a new CV shaft, it came with the end connected to it that goes into the tranny.. therefore no need to tear it apart like that..

Also.. camber adjustment bolts? wtf is that all about, if you ask me, there's no way that those 2 bolts can adjust camber when they go straight in and out. Or are the splines different somehow? What am I missing here..

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PostPosted: Mon May 17, 2010 12:01 pm 
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casper129 wrote:
When I bought a new CV shaft, it came with the end connected to it that goes into the tranny.. therefore no need to tear it apart like that..

Also.. camber adjustment bolts? wtf is that all about, if you ask me, there's no way that those 2 bolts can adjust camber when they go straight in and out. Or are the splines different somehow? What am I missing here..



x2 - A new CV shaft wil run $45 to $60 so buying new would be the best route, unless you want to build a stage 2 CV shaft :mrgreen: .

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PostPosted: Mon May 17, 2010 10:18 pm 
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casper129 wrote:
When I bought a new CV shaft, it came with the end connected to it that goes into the tranny.. therefore no need to tear it apart like that..

Also.. camber adjustment bolts? wtf is that all about, if you ask me, there's no way that those 2 bolts can adjust camber when they go straight in and out. Or are the splines different somehow? What am I missing here..


That's why it has an alternate method underneath it. I post up an informative and helpful way to remove CV shafts and you guys are shitting on it. wtf is all that about?

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PostPosted: Tue May 18, 2010 11:15 pm 
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Hey guys thanks for all the info. Someone made this a sticky so keep it clean. I bought the whole CV shaft for 60$ so I am just waiting for it now. How did you guys know yours had to be changed???


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PostPosted: Tue May 18, 2010 11:35 pm 
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04-08-grand-prix-discussion-f19/grease-everywhere-problem-wtf-help-diagnose-pics-t19035.html

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PostPosted: Wed May 19, 2010 6:57 am 
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You can get axles from rockauto.com for something like $50.00

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PostPosted: Wed May 19, 2010 7:05 am 
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rocket69GTP wrote:
casper129 wrote:
When I bought a new CV shaft, it came with the end connected to it that goes into the tranny.. therefore no need to tear it apart like that..

Also.. camber adjustment bolts? wtf is that all about, if you ask me, there's no way that those 2 bolts can adjust camber when they go straight in and out. Or are the splines different somehow? What am I missing here..


That's why it has an alternate method underneath it. I post up an informative and helpful way to remove CV shafts and you guys are shitting on it. wtf is all that about?



No we weren't shitting on it. I (probably like the others) just looked at the photos, and just commented that the guy probably wouldn't want to pull apart the shaft. It doesn't even make sense to pull the shaft apart, when buying a new one would be quicker, and cheaper..

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PostPosted: Wed May 19, 2010 12:11 pm 
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casper129 wrote:
rocket69GTP wrote:
casper129 wrote:
When I bought a new CV shaft, it came with the end connected to it that goes into the tranny.. therefore no need to tear it apart like that..

Also.. camber adjustment bolts? wtf is that all about, if you ask me, there's no way that those 2 bolts can adjust camber when they go straight in and out. Or are the splines different somehow? What am I missing here..


That's why it has an alternate method underneath it. I post up an informative and helpful way to remove CV shafts and you guys are shitting on it. wtf is all that about?



No we weren't shitting on it. I (probably like the others) just looked at the photos, and just commented that the guy probably wouldn't want to pull apart the shaft. It doesn't even make sense to pull the shaft apart, when buying a new one would be quicker, and cheaper..


I kinda figured it wasn't the best way that is why it was the first thing I put on the post that this may not be the best or easiest way. :mrgreen:

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